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Home / Products / Pressure vessel fabrication solution / Manipulator welding machine / Cost-effective Manipulator Welding Machine with CE And Double Column for Shipbuilding Industry

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Cost-effective Manipulator Welding Machine with CE And Double Column for Shipbuilding Industry

Welding manipulator/welding column and boom is a kind of widely-used and high-automated auxiliary equipment in welding industry.Through the rotation of column and retraction&lifting of boom,welding manipulator meets welding requirements of cylinders with different sizes.Welding head is fixed at one end of welding manipulator to carry out automatic welding.This kind of welding manipulator could also be operated together with welding rotator/tank turning roller to carry out round and longitudinal welding of inside and outside seam,which has got extensive application in Boiler,Petrochemical,Shipbuilding and Steel structure industries.
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Product Description

The welding manipulator is a equipment used for longitudinal seam welding and annular seam welding of the inner and outer joints of cylindrical workpieces such as boiler drum and petrochemical vessel in pressure vessels.It is generally composed of columns, beams, rotating mechanisms, carts and other components.

welding manipulator
welding manipulator


Application of welding manipulator:

Welding manipulator is combined with welding roller frame, welding positioner, etc., special equipment for automatic welding of inner and outer ring joints, fillet welds, and inner and outer longitudinal joints of components, with fixed, rotary, full-position and other structural forms. According to the needs of users to choose the structure and supporting a variety of welding machines and increase tracking, swing, monitoring, flux recovery and other auxiliary functions.

The composition principle of welding operator:

It is mainly composed of operation device, control device, power source device and process support device.

1, The operating device includes a guide rail, an inclination adjusting mechanism, a vertical guiding mechanism, a welding torch holder and a welding torch, and the inclination adjusting mechanism can make the welding torch rotate positively and negatively around the center.

2, the control device is composed of an electrical control system, which can control the working state of the welding operator.

3, the power source device is composed of cylinders, and the power transmission is carried out by pneumatic drive.

4, The process support device is composed of a wire guide mechanism, a wire guide and a wire guide nozzle, which can realize the automatic guidance and positioning of the welding wire and ensure the quality of the weld.

Technical Parameter

Model

LHQ/Light

LH/Medium

LHM/Heavy

LHW/Super   Heavy

Boom Lifting Stroke(meter)

1-3

2-4

2-8

2-13

Boom Retracting Stroke(meter)

1-3

1-4

2-8

4-12

Lifting Speed(mm/min)

800

800

800

800

Retracting Speed(mm/min)

120-1200

120-1200

120-1200

120-1200

Column Rotation

Angle

+-180

+-180

+-180/360

+-180

Speed(rpm)

Manual

0.11Manual

0.11Manual

0.10Manual

Trolley Travel Speed(mm/min)

Manual

2000

2000

2000

Trolley Span(mm)

1060

1500

2000

2500




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